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Case study Tramontina

The Company

Tramontina is a Brazilian company that produces pots, cutlery and home appliances located in Carlos Barbosa/RS city.

Founded in 1911 by Valentin and Elisa Tramontina, it is today one of the most important companies in Brazil, with ten factories throughout the country and a strong presence also in the international market, exporting to over than 120 countries around the world. Tramontina produces more than 22 thousand items, among cutlery, pots and kitchen utensils, toys, wooden and plastic furniture for home and garden, gardening equipment and much more. Acting globally, the brand has the necessary support to deliver solutions capable of meeting the needs of its time, combining productivity and goal achievement with sustainable development through the environmental management program.

CUSTOMER NEEDS

The customer turned to Cassioli for the construction of a distribution center for finished products, in particular household appliances and utensils.

Cassioli provided an automatic warehouse for finished products with integrated picking (Good to Person). The large quantity of products and the limited area available led Cassioli to develop a project for a 40-meter high stacker crane. The project began by analyzing statistical data of flows to size the system and volumes for the study of the ideal unit load in order to efficiently accommodate the different types of products. As a result of this study it has been created a pallet with dimensions of 1,45m x 1,45m x 2,8m (height). The project needed a connection with the production area which presented a difference in height; this was compensated by installing a dedicated pallet elevator.
The project has already been prepared for a possible future expansion with doubling of capacity and flows.

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The Cassioli solution

  • Double-depth automatic warehouse consisting of 3 stacker cranes
  • 3 shuttles SLS (RGV- Rail Guided Vehicles) to handle incoming and outgoing pallets
  • 1 entry with pallet shape control (production area)
  • Conveyor systems to connect production area and distribution center
  • 1 elevator to supply the distribution center
  • 2 double picking bays
  • 1 double exit for full pallet
  • 1 additional entry and exit in the distribution center
  • Self-supporting structure 41m high
  • Double-depth warehouse with 14 levels. Total capacity: 5.712 pallets
  • SLS system to connect picking bays AS/RS
  • Picking bays with lifting table to improve ergonomics

Advantages

Fully digitalized industry

HIGH STORAGE CAPACITY
IN A
LIMITED AREA

Maximum
exploitation of the available space

GOODS STORED IN ONE
WAREHOUSE

LOGISTIC EFFICIENCY OF
PICKING AND SHIPPING
INCREASED

Maximum
organization
of the working environmen

STORAGE MANAGED
BY WMS CASSIOLI AND
TOTALLY INTEGRATED WITH
THE ERP OF THE CUSTOMER

CASE STUDY

Automated Warehouse
TRAMONTINA

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