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Case study Prodeman

The Company

Prodeman is a family company in the sector of food specialty that produces, selects, processes and exports peanuts.

The company was founded in 1984, and today Prodeman employed about 550 people. In 2019 Prodeman yearly revenue was around US$ 100.44 million.

CUSTOMER NEEDS

To optimize the storage of the production, Prodeman requested Cassioli to make a semiautomatic system, dedicated to the storage of the final products and raw material palletized.

The principal request of the customer was a solution in which provides minimal space in the factory and works side by side with the employees, reducing the risks and the possibility of accidents. The plant of Prodeman in Cordoba, Argentina, was involved in this process of automatization.

Thanks to this system it was possible to increase the work area keeping the safety specifications.

The system has been studied and developed from all points of view (mechanical and electrical), putting into practice the best concepts of the industry 4.0.

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The Cassioli solution

The reduced spaces and the necessity of a solution coexisting with the human operator, led Cassioli to develop a system capable of storing pallets with a high level of density. Cassioli installed 2 iSats to make the semiautomatic storage, where they will handle up to 1554 pallets.

Technical Specifications:

  • Pallet dimensions: 1200 x 1000 x 1200 to 2100 mm;
  • Maximum weight per pallet: 208 Kg to 1115 Kg;
  • Total capacity of the structure: 1554 pallets;
  • Handling capacity: Input: 8 pallets /hour; Output: 6 pallets /hour; Operation: FIFO “First In, First Out”

Advantages

Fully digitalized industry

100% INCREASE OF STORAGE CAPACITY
(NEW AVAILABLE AREA)

Maximum
exploitation of the available space

Significant reduction of the work force and risk of operational accidents practically eliminated

Increase
in production
efficiency

Maximum
organization
of the working environmen

RECOGNITION
OF ECONOMIC BENEFIT AS
“INDUSTRY 4.0”

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