Case study Palazzoli

Case Studies Case Study Palazzoli

The Company

Palazzoli is an Italian company specialized in electrical equipment for industrial plants and electric power distribution.

Founded in 1904 in Brescia, where the headquarters and the production plant are still located today, Palazzoli has two other offices in the world and is present in the main European countries. Palazzoli boasts a wide range of over 5,000 products and creates solutions for the industrial, naval and infrastructure sectors. With over a century of experience, Palazzoli is one of the major international players in the production of electrical and lighting systems.

CUSTOMER NEEDS

The customer turned to Cassioli with the need to improve the picking phase for the preparation of orders: the necessity was to increase the number of bays and to allow operators to do batch picking up to 3 orders simultaneously.

Palazzoli also wanted to organize the pallets (Europallet) placed on the ground in a new automatic warehouse. This warehouse should have been guided by a new management software, which had to interface both with the company management system and with the existing automatic warehouse, where aluminum supports (Skid) were used instead of pallets: all this was necessary to have a single management system able to organize all the flows of material directed to the picking bays, in order to increase their efficiency.

The Cassioli solution was therefore organized into three parts: modification of the existing logistics (replacement of the conveyors and modification of the electrical panel of the old stacker cranes to increase performance and safety); installation of the new plant (new automatic warehouse with 2 stacker cranes and 4 new Picking bays, capable of processing both materials handled on Skid and Europallet); implementation of the Cassioli management system (single system to manage both the warehouses and the flow of products to the picking bays).

The installation was carried out in various steps, integrating the existing plant one part at a time to never interrupt the customer's production process during this considerable change.

The completion of this project allowed Palazzoli to completely reorganize the logistics of the shipments. The new ASRS has made it possible to store up to 4,500 pallets and to make them automatically available only when needed, eliminating the excessive traffic of personnel and forklifts. The new picking bays have allowed operators to receive materials handled both on Skids and on pallets - without moving from the work area - and to use them to complete up to 3 shipping orders at the same time, thus increasing productivity and ergonomics.

Thanks to the new WMS, the single management of material flows has also streamlined the traffic on the transport lines; finally, the modification of the existing stacker cranes made it possible to integrate them into the new WMS and to improve their management in complete safety.

Automatic warehouse consisting of 2 double-depth stacker cranes for products on Europallet 1200x800xH1150-1800-2220 and max weight 1000 Kg (capacity 4492 pallets)
4 picking bays with height-adjustable picking station, complete with weighing system for pallets in shipment
Conveyor system to connect warehouses and bays
Upgrade of the existing warehouse consisting of 3 stacker cranes for products on Skid 620x820xH640 and max weight 250 Kg
Warehouse Management System (WMS) Cassioli

Advantages

Maximum
organization
of the working environmen

INCREASE IN
STORAGE CAPACITY

ERGONOMICS AND SAFETY
IMPROVED

INCREASED PRODUCTION
EFFICIENCY

CASE STUDY

Magazzino Automatico
PALAZZOLI

Automated Warehouse

DISTRIBUTION CENTRES AND PICKING SYSTEMS

AUTOMATED VEHICLES

CONVEYORS

AUTOMATIC WAREHOUSES FOR TIRES, GREEN TIRES AND RAW MATERIALS

GANTRY ROBOT CARTESIAN MANIPULATOR

AUTOMATIC ROBOTS FOR TIRE PROCESSING AND PALLETIZING

EMS MONORAIL TRANSFER SYSTEM FOR GREEN-TIRE HANDLING

CONVEYORS FOR THE TIRE INDUSTRY

INTEGRATIONS / OTHER TIRE DIVISION PRODUCTS

FAST2CHECK ATRS Automatic Tray Return System

BHS – Baggage Handling System

ULD Stocking -
Parking area

Assembly lines

ROBOTIC WORKSTATIONS

CLS - Cart Loop System

Case study Palazzoli

The Company

CUSTOMER NEEDS

The Cassioli solution

Advantages

DOWNLOAD BROCHURE

Case study Palazzoli

The Company

CUSTOMER NEEDS

The Cassioli solution

Advantages

DOWNLOAD BROCHURE

Скачать брошюру FURNITURE AUTOMATION

Pobierz broszurę FURNITURE AUTOMATION

Baixe o catálogo FURNITURE AUTOMATION

Descargar el folleto INTRALOGISTICS DIVISION

Download the brochure FURNITURE AUTOMATION

Scarica la brochure FURNITURE AUTOMATION

Скачать брошюру ISAT SEMI-AUTO

Скачать брошюру INTRALOGISTICS ОТДЕЛЕНИЕ

Скачать брошюру MANUFACTURING ОТДЕЛЕНИЕ

Скачать брошюру AIRPORT

Скачать брошюру TIRE ОТДЕЛЕНИЕ

Скачать брошюру SERVICE ОТДЕЛЕНИЕ

Скачать брошюру FAST2CHECK

Download the brochure SERVICE DIVISION

Baixe o catálogo SERVICE DIVISION

Scarica la brochure MANUFACTURING DIVISION

Descargar el folleto INTRALOGISTICS DIVISION

Descargar el folleto ISAT SEMI-AUTO

Descargar el folleto MANUFACTURING DIVISION

Descargar el folleto SERVICE DIVISION

Descargar el folleto TIRE DIVISION

Pobierz broszuręAIRPORT DIVISION

Pobierz broszurę FAST2CHECK

Descargar el folleto AIRPORT DIVISION

Scarica la brochure FAST2CHECK

Scarica la brochure ISAT SEMI-AUTO

Baixe o catálogo MANUFACTURING DIVISION

Baixe o catálogo FAST2CHECK

Baixe o catálogo AIRPORT DIVISION

Baixe o catálogo ISAT SEMIAUTOMÁTICOS

Baixe o catálogo TIRE DIVISION

Baixe o catálogo INTRALOGISTICS DIVISION

Download the brochure MANUFACTURING DIVISION

Pobierz broszurę INTRALOGISTICS DIVISION

Pobierz broszurę TIRE DIVISION

Download the brochure AIRPORT DIVISION

Pobierz broszurę ISAT SEMI-AUTO

Pobierz broszurę SERVICE DIVISION

Pobierz broszurę MANUFACTURING DIVISION

Download the brochure ISAT SEMI-AUTO

Download the brochure TIRE DIVISION

Download the brochure INTRALOGISTICS DIVISION

Download the brochure FAST2CHECK

Scarica la brochure SERVICE DIVISION

Scarica la brochure TIRE DIVISION

Scarica la brochure AIRPORT DIVISION

Scarica la brochure INTRALOGISTICS DIVISION

Descargar el folleto FAST2CHECK